Pressure Monitoring
ControlByWeb industrial IoT controllers are ideal for pressure monitoring applications thanks to robust I/O capability, open REST API, and intuitive web-based interface for real-time data access and control.
Enhancing Industrial Pressure Monitoring Through IoT
Industrial pressure monitoring is a critical task for ensuring efficient operations and safety across a wide range of processes and industries. The Internet of Things (IoT) has significantly improved how we monitor pressure and control components of the system, including hydraulic pumps and motors.
Intelligence at the Edge
The IoT is a network of physical devices with networking capability that enables them to collect and exchange data. ControlByWeb IoT modules can communicate with each other and across the internet, allowing for remote monitoring and access. They also go above and beyond a typical gateway by providing local logical control. Here are some of the key features that make ControlByWeb ideal for pressure monitoring applications:
- Multiple input channels: ControlByWeb IoT controllers can accommodate multiple pressure sensors, allowing them to monitor pressure at multiple points.
- Open communication: Our modules support MQTT, Modbus, open REST API, and SNMP, which makes it easy to integrate them with industrial SCADA systems and HMIs.
- Intuitive IF-Then logic: ControlByWeb controllers include an embedded UI that can be accessed from any standard web browser. Here, users can create scheduled and conditional logic through an if-this-then-that flow.
- Cloud connectivity: Controllers can be connected to the ControlByWeb Cloud, allowing pressure data to be accessed and analyzed remotely.
- Data logging: ControlByWeb IoT controllers can log pressure data, which can be used for historical analysis and troubleshooting.
- Security: ControlByWeb IoT controllers feature data encryption and authentication to help protect against unauthorized access. There’s also no OS or file system, making them inherently secure by design.
- Reliable: Every device we manufacture is designed, built, and supported in-house. Every controller comes with an industry-best 5-year warranty.
How IoT is Used for Pressure Monitoring
IoT-based pressure monitoring systems typically consist of a network of pressure sensors, which are connected to IoT gateways or controllers. A gateway simply collects data from the sensors and shares it with a central SCADA. Controllers go a step further and provide logical control at the edge. For example, a ControlByWeb Ethernet module, such as the X-412™, can be programmed to turn a pump on or off depending on current pressure.
Pressure sensors can be used to measure a variety of different pressures, including:
- Static pressure: The pressure of a fluid at rest.
- Dynamic pressure: The pressure of a fluid in motion.
- Differential pressure: The difference in pressure between two points.
- Gauge pressure: The pressure relative to atmospheric pressure.
- Absolute pressure: The pressure relative to a perfect vacuum.
IoT-based pressure monitoring systems can be used to monitor pressure in a wide range of industrial applications, such as manufacturing and environmental data logging.
The Benefits of IoT-Based Pressure Monitoring
Industrial pressure monitoring systems utilizing IoT offer many benefits over traditional pressure monitoring methods. For one, they’re typically both less expensive and complex, not requiring retrofitted wiring or costly hardware. There’s less need for human intervention, since relays can actively monitor and send timely notifications if pressure thresholds are exceeded, or if a system component becomes unresponsive. This is critical in reducing the wear and tear of pumps, seals, and other components when pressure fluctuates too heavily.
Even when things are running smoothly, there’s the peace of mind that you can access your IoT devices from any standard web browser. This allows users to view historical data and make manual changes as necessary without needing access to a SCADA or physical HMI.
ControlByWeb IoT controllers are a great fit for industrial pressure monitoring applications, offering useful features to improve the efficiency and reliability of your system. Our modular and P2P-capable devices make it easy to scale as I/O needs change and grow over time. Connect with our sales engineers to determine the best solution for your edge data needs.
Common Pressure Monitoring Applications
Industrial
Monitor hydraulic and pneumatic systems to ensure machine efficiency. Real-time data access provides instant feedback on pressure changes. See more industrial applications.
Automotive
Measure system pressure data in engine test setups through pressure transducers connected to analog-capable controllers.1
Food & Beverage
Maintain precise pressure in systems like boilers, pasteurizers, and fermenters. Remote alerts can notify operators of any pressure deviations.
Environmental
Data logging collects long-term water and air pressure data in natural habitats. ControlByWeb Cloud connectivity enables remote data access and sharing.
Municipal Utilities
Monitor water distribution systems to ensure consistent, water pressure for consumers that meets minimum requirements for public systems.
Oil & Gas
Ensure consistent pipeline pressure and flow rate. Data can be shared to ensure compliance. Learn more.
ControlByWeb® IoT Controller Features
Real-Time Data Access
Current pressure levels can be actively monitored and instant notifications can be sent in response to any unexpected changes.
Data Logging
Record historical pressure data that can be viewed through the browser-based UI or shared with a central system.
Email Notifications
Send alerts to operators when pressure levels deviate from set thresholds, ensuring timely intervention and machine longevity.
Robust I/O Capability
ControlByWeb modules support a range of sensors and inputs, ensuring comprehensive monitoring of various pressure points.
Remote Access & Control
Enable monitoring and control of pressure systems from anywhere, enhancing flexibility and responsiveness.
P2P Communication
Link multiple ControlByWeb devices through peer-to-peer, extending I/O and allowing for easy expansion down the road.
Test the Platform
We’re confident that you’ll find our embedded UI simple to navigate and program. Click the button below to access a live controller running here at our office in northern Utah. You can set up I/O, create logic, see the state of relays and inputs, and more.
X-410™ Live Demo
Take a self-guided tour of the built-in firmware included with our best selling X-410.
Use the Setup Page to set up I/O, change settings, and create logic with intuitive dropdown menus.
Use the Control Page to see and change the state of relays and inputs at a glance.
*Setup page login information: Username: admin Password: webrelay
Schedule A Guided Walkthrough
Want a little extra guidance? Schedule a 15-minute guided demo with our sales engineers. They’ll show you how it works for your application.
We offer free demo units to qualified integrators and OEMs, ensuring our controllers are the perfect fit for your application. To be considered, submit a sample unit form for review. We’ll collaborate to determine the best device for your needs.
Pressure Monitoring Case Studies
Tank Level Measurement with Ultrasonic Sensors
Smart Irrigation Automation
Water Treatment Control System
Level & Flow Monitoring in Oil & Gas
Remote Boiler Monitoring System
Tailor-Made Solutions
At ControlByWeb, we’re happy to work with you to choose the right I/O for your application. If you’re looking for a pressure monitoring solution, to bring logical control to the edge, or to develop a personalized solution like white labelling, please contact us.
References
- Pressure Insensitive Mass Flow Module. (n.d.). Ultra-Clean Gas Channel Design. HORIBA, Ltd. https://www.horiba.com/int/technology/material-characterization/pressure-based-flowmetry/pressure-based-flowmetry/