Pump Control
ControlByWeb® IoT controllers bring logic and remote access to industrial pump control. This leads to major benefits like reduced component wear, increased system efficiency, and valuable data insights.
Improving Pump Control with IoT Relays
Efficient management of resources is crucial in industrial applications, where even small adjustments can lead to substantial gains or losses over time. For industries relying on pumps—such as agriculture, wastewater treatment, and HVAC systems—effective pump control can save on costs, enhance performance, and improve sustainability. ControlByWeb® relays leverage the Internet of Things (IoT) to improve edge data capture and use in pump systems.
The Role of IoT in Pump Control
Motorized pumps have been in use for over a century now, and many of the original innovations that brought them to life are still seen today. One of the major developments in pump systems has been Industry 4.0. This is bringing logical control right to the source—in this case, to the pump motor.
ControlByWeb IoT controllers offer a robust, intuitive solution in pump control applications, making them a go-to for integrators.
- Enhanced connectivity: Edge controllers bridge the gap between pumps, other equipment, sensors, and cloud-based platforms and SCADAs. This connectivity facilitates real-time data sharing, enabling informed decisions based on current conditions.
- Predictive maintenance: By continuously monitoring pump performance and analyzing data trends, operators can predict when maintenance is needed, rather than rely on schedules. This can extend the lifespan of equipment while reducing unexpected failures and downtime.
- Improved resource management: Our devices can monitor all sorts of sensors, including soil moisture sensors. This data can be used to adjust irrigation pump operations, ensuring water is used efficiently.
- Flexible: ControlByWeb IoT relays include various I/O combinations, allowing for pressure, level, and flow sensors and output devices to be connected to the same module. The Task Builder simplifies setting up logical control, and support for an open REST API allows for integration with SCADA systems.
- Scalable: I/O is easily expandable thanks to peer-to-peer networking between ControlByWeb devices. This makes it easier to increase the scope of an application without the major complexity or cost of overhauls.
- Quality: Every ControlByWeb® product is manufactured in-house using quality components. They’re backed by a 5-year warranty, and our knowledgeable support staff is a quick chat or call away if you need help.
The Importance of Pump Control
Pumps are integral to many industrial processes, responsible for moving fluids and maintaining system integrity. Without proper control, pumps can become inefficient, leading to increased energy consumption, equipment wear, and even catastrophic failures. In large-scale municipal operations like wastewater treatment and water distribution networks, edge data capture and automation can be invaluable to keep these vital systems running smoothly.
💧 More efficient by the day.
According to the most recent U.S. Geological Survey (USGS), water use in the states is estimated to be about 322 billion gallons per day, or just under 1,000 gallons per citizen. This is less than the previous surveys and is the lowest level since before 1970.
Common Pump Control Applications
Water Distribution Systems
Ensure consistent water pressure and flow in municipal and industrial water distribution networks.
Industrial Process Control
Integrate with SCADA systems to control pumps in manufacturing processes to maintain precise fluid levels and flow rates.
Irrigation
Automate irrigation for agriculture fields, golf courses, and landscapes. Use real-time data to adjust pumps based on soil moisture levels and weather conditions.
HVACR
Regulate pumps in heating, ventilation, and A/C systems that maintain desired temperature and humidity levels.
Wastewater
Manage pumps in wastewater treatment plants to handle varying flow rates and maintain proper treatment processes.
Flood Control
Deploy pumps in flood-prone areas to manage water levels and prevent flooding.
ControlByWeb® IoT Controller Features
Real-Time Data
Monitor pump status and performance in real time through an intuitive web-based interface. Receive instant notifications for abnormalities or failures.
Remote Pump Access
Monitor and control pumps from anywhere using a standard web browser. Make adjustments and view current status without needing to be on-site.
Logic at the Edge
ControlByWeb devices can operate independently of other system components. If the network goes down, local logic can still be applied.
Robust I/O Capability
Connect a wide range of sensors and inputs to monitor various pump parameters. That data can be shared through MQTT and other common protocols.
Data Logging
Record historical pump data, as well as data from any other connected sensors. Access logs through the UI, via FTP, or through the open API.
P2P communication
Link multiple devices through peer-to-peer, allowing for scalable and flexible pump control solutions. Expand to additional pumps without complex reconfiguration.
Test the Platform
We’re confident that you’ll find our embedded UI simple to navigate and program. Click the button below to access a live controller running here at our office in northern Utah. You can set up I/O, create logic, see the state of relays and inputs, and more.
X-410™ Live Demo
Take a self-guided tour of the built-in firmware included with our best selling X-410.
Use the Setup Page to set up I/O, change settings, and create logic with intuitive dropdown menus.
Use the Control Page to see and change the state of relays and inputs at a glance.
*Setup page login information: Username: admin Password: webrelay
Schedule A Guided Walkthrough
Want a little extra guidance? Schedule a 15-minute guided demo with our sales engineers. They’ll show you how it works for your application.
We offer free demo units to qualified integrators and OEMs, ensuring our controllers are the perfect fit for your application. To be considered, submit a sample unit form for review. We’ll collaborate to determine the best device for your needs.
Pump Control Case Studies
Lift Station Control
Programming the No-Code IoT Controller
Water Treatment Control System
Understanding Dry Contacts and How to Monitor Them
Car Wash Maintenance Control
Fighting Drought in the Western US
Tailor-Made Solutions
At ControlByWeb, we’re happy to work with you to choose the right I/O for your application. If you’re looking for a pump control solution, to bring logical control to the edge, or to develop a personalized solution like white labelling, please contact us.