IoT Temperature Monitoring & Control
Temperature sensors and controllers for the remote monitoring and/or control of temperature for indoor and outdoor environments, industrial machines, commercial refrigeration, and more.
The Benefits of Real-Time IoT Temperature Monitoring
Accurate, timely temperature measurement is crucial in the modern world. From ensuring the freshness of perishable goods to maintaining comfortable indoor environments, temperature monitoring plays an important role in many industries. Temperature and humidity data can be recorded and transcribed by an edge data controller. This offers the power of logical control and logging right to the source of the data—all in near real-time.
Here are some of the benefits of real-time IoT temperature monitoring using devices like ControlByWeb® edge controllers.
Increased Accuracy and Peace of Mind
Traditional temperature technology relies on periodic checks, which can miss critical fluctuations—even worse if no one’s around to notice. IoT temperature monitoring enhances accuracy thanks to a second-by-second flow of data that’s available from anywhere you have internet access. Edge controllers continuously monitor temperature conditions and logic can be programmed to send alerts or trigger parts of the system, such as fans. This level of precision ensures any deviation from the desired temperature range is promptly detected and addressed, minimizing risk.
🏎️🔥 Beating the heat.
Sports arenas monitor temperature in all sorts of applications—including the racetrack itself. Digital infrared thermometers can measure up to 500°F (260°C). This helps drivers understand how hot or cold the track is and adjust their strategy.1
Proactive Maintenance and Reduced Downtime
Systems equipped with an IoT temperature monitoring solution have the benefit of proactive maintenance, identifying potential issues before they escalate. Real-time data can reveal patterns that indicate impending failures, such as sudden temperature changes or a smaller fluctuation that lasts longer than a predetermined threshold. Custom logic can be used to avoid false alarms if the temperature falls out of range for within an acceptable amount of time. (Learn more in this support article about eliminating false temperature alarms.)
By addressing these issues early, organizations can prevent costly breakdowns and reduce downtime, ensuring uninterrupted operations.
Simple to Install and Use
One consideration when determining the best way to monitor temperature is complexity. ControlByWeb IoT controllers offer robust features while keeping things simple. For example, the Quick-Connect Temperature Solution (QCS) can automatically be detected when wired to one of our modules. Logic, data logging, and notifications can all be established through the 400 Series embedded UI using drop-down menus and if-this-then-that logic.
Energy Efficiency and Cost Savings
Energy efficiency is a significant concern in many industries, and IoT temperature monitoring can make a substantial impact. By continuously monitoring and optimizing temperature settings, IoT devices can help reduce energy consumption. This temperature data can also be shared with external systems (another reason to opt for a device with an open REST API). For example, in an HVAC system, edge controller data can be used in conjunction with occupancy and environmental conditions to avoid heating or cooling an empty space.
Improved Compliance and Reporting
Many industries, such as food and beverage and pharmaceuticals, are subject to strict regulatory requirements regarding temperature control.2 IoT temperature monitoring simplifies compliance by providing accurate and reliable data that can be accessed and reported remotely. ControlByWeb edge controllers can generate detailed logs and reports at a set cadence, ensuring that businesses can demonstrate compliance with industry standards and regulations.
🌋 Quite the range.
Common sensors, like our X-DTS-S12C, can measure a range of -67°F to 257°F (-55°C to +125°C). Specialized sensors, like those built for nuclear reactors, can measure a whopping 1,650°F (900°C).3 (That’s akin to freshly erupted lava.)
An All-in-One Edge Data Solution
Near real-time IoT temperature monitoring, powered by ControlByWeb edge controllers, enhances accuracy, efficiency, and compliance across various industries. From HVAC systems to refrigeration and remote boiler monitoring, the ability to continuously monitor and optimize temperature conditions is a game-changer. Here are some of the benefits of using ControlByWeb devices:
- Remote system management: Avoid expensive maintenance and loss of inventory by monitoring existing systems, controlling fans and heaters, and sharing critical temperature alerts when necessary.
- Real-time temperature data: Review current data and historical temperature and humidity logs directly through the browser-based UI. This data can be shared through an API call, a scheduled FTP upload from the device, or through email.
- Ease of use: Controllers feature a browser-based UI with drop-down menus to quickly and easily create conditional and scheduled logic, set email notifications, and more.
- Independent or integrated: ControlByWeb modules feature on-board logic, allowing for I/O control at the edge, plus an open API. This allows them to seamlessly operate independently or as part of a larger system.
- Connectivity: Hardware options allow for Ethernet, WiFi, or cellular networking to be used to share I/O data. This way integrators can bypass physical restrictions or use a connection that’s independent from existing networks.
- Redundancy: Sensors can be placed at multiple points, measuring ambient air or direct surface contact. They can even monitor external components, such as exhausts or refrigerant lines.
- Scalable: ControlByWeb controllers can communicate through P2P networking to share I/O and link remote inputs and relays. Devices like the X-400 are compatible with expansion modules for even more I/O.
- Compliance: Governing bodies often require temperature logging to prove an acceptable range. Automation removes the possibility of human error and ensures compliant monitoring and tracking.
- Quality: ControlByWeb products are produced in-house at our office in Northern Utah using quality components. They’re backed by a 5-year warranty.
Leverage the power of IoT technology with the help of our sales engineers, who will work with you to understand your application and provide a fitting solution.
Common Level Monitoring Applications
Server Room Monitoring
Monitoring the temperature of intake and exhaust points along a server rack. (Can be daisy chained using the QCS.)
Smart Greenhouse Automation
Controlling climate through a combination of temperature, humidity, lighting, and irrigation control.
HVAC & Refrigeration
Maintaining comfortable indoor environments or precise refrigeration of cold storage units by continuously monitoring system settings.
Remote Boiler Monitoring
Connecting multiple sensors for remote monitoring of temperature, pressure, and water leaks for commercial boilers.
Machine Monitoring
Improving performance and avoiding downtime by monitoring machine temperature. (Ideal for offsite equipment.)
Warehouse Temperature Monitoring
Ensuring ideal environmental conditions with temperature and humidity monitoring throughout the cold chain.
Tailor-Made Solutions
At ControlByWeb, we’re happy to work with you to choose the right I/O for your application. If you’re looking to measure liquid level or need personalized solutions like white labelling, please contact us.
ControlByWeb® IoT Controller Features
Real-Time Temperature Email Alerts
Configure the modules to send timely email and text alerts when a preset temperature is reached.
Remote Monitoring
Capture and share edge data at remote tank sites through Ethernet, WiFi, or LTE-M cellular-networking. See available cell plans.
Open REST API
Use common languages like HTTP, MQTT, and Modbus to integrate with virtually any third-party system. Learn more about our open API.
I/O Control Based on Temperature Sensor Data
Build conditional and scheduled logic without code to trigger alarms, heaters, fans, and more through simple drop-down menus, thanks to our Task Builder.
Log Temperature Data
Track temperature, humidity, and other metrics over time. Graphs can be viewed through the device interface or sent via email.
Expandable I/O
Devices like the X-600M can be enhanced with expansion modules that bring additional I/O capability.
Test the Platform
We’re confident that you’ll find our embedded UI simple to navigate and program. Click the button below to access a live controller running here at our office in northern Utah. You can set up I/O, create logic, see the state of relays and inputs, and more.
We offer free demo units to qualified integrators and OEMs, ensuring our controllers are the perfect fit for your application. To be considered, submit a sample unit form for review. We’ll collaborate to determine the best device for your needs.
IoT Temperature Monitoring Case Studies
Data Acquisition and SCADA Integration
Smart Greenhouse Automation System
References
- Scraba, W. (2016, March 10). Tuning for track conditions. OnAllCylinders. Retrieved from Summit Racing.
- Vaisala. (2012). FDA & ICH: Regulations and Standards for Temperature-Controlled Supply Chains. Retrieved from Vaisala website.
- University of Houston. (2023, May 19). Sensors that operate at high temperatures and in extreme environments. ScienceDaily. Retrieved from ScienceDaily.