Valve Control
Valves are used across industries and applications to control the flow of liquids. ControlByWeb® IoT controllers bring edge data capture and logical control to valve control applications.
Leveraging IoT Controllers for Efficient Valve Control
Valves play a pivotal role in industrial settings ranging from water management to the oil and gas industry. They are commonly used to restrict or control the flow of fluids. The Internet of Things (IoT) has allowed for remote data capture and logical control of valves, and a critical component of this is the IoT controller.
ControlByWeb® IoT controllers are ideal for valve control applications, bringing key benefits:
- No code necessary: The no-code logic builder allows users to create custom logic and schedules for valve operations without any programming knowledge. The user-friendly UI simplifies setup and increases accessibility to a broader range of users.
- Easy to integrate: ControlByWeb modules come with an open REST API, facilitating seamless integration with third-party systems and SCADAs.
- Expandable: Peer-to-peer connectivity is supported between ControlByWeb devices, and modules like the X-600M™ are compatible with expansion modules.
- Insightful: Built-in data logging capabilities record detailed operational data over time. This information can be viewed through the device’s embedded UI or shared via FTP at regular intervals.
- Connective: ControlByWeb controllers support various connectivity options, including Ethernet, WiFi, and cellular networks. Cell can be used as the primary connection or as a failover and vice-versa.
- Peace of mind: Users can set up custom alerts to receive notifications about specific events or conditions. This allows users to be proactive, enhancing reliability and avoiding potential downtime.
- Reliable: Our controllers are backed with a 5-year warranty and are manufactured, sold, and supported in-house at our facility in northern Utah.
IoT in Industrial Valve Control Settings
Valves are an essential component, regulating the flow of liquids, gases, and other materials. An efficient system ensures optimal performance and reliability in processes such as water treatment, irrigation, industrial automation, and more.
Traditional valve control methods often involve manual operations or basic automated systems that lack flexibility or remote accessibility. The Internet of Things brings advanced features to enhance control and offsite monitoring capabilities.
Remote monitoring and control. A significant advantage of IoT is the ability to monitor and control valve operations remotely. With ControlByWeb IoT-enabled devices, operators can access real-time data and manage valve settings from anywhere using a standard web browser. Remote accessibility reduces the need for physical intervention and ensures system status is available in real time from anywhere.
Enhanced automation and efficiency. IoT facilitates advanced automation by allowing users to set up robust logic and schedules for valve operations. This doesn’t have to be complicated—the ControlByWeb Task Builder allows users to create logic through an intuitive, if-this-then-that flow using drop-down menus. Automation also reduces the potential for human error.
Data logging and analysis. Many IoT solutions allow for the logging of data, continuously recording valve operations and other relevant metrics. Historical data can be analyzed to identify patterns, detect inefficiencies, and predict maintenance needs. By leveraging these analytics, operators can make informed decisions.
Custom alerts and notifications. ControlByWeb devices can be configured to send alerts and notifications via email or text message when predetermined conditions are met. For example, if a valve fails to open or close as expected, the controller can send a notification to the operator.
Efficient, scalable solutions. The Internet of Things is highly scalable, accommodating the growing needs of a given application. Wireless connectivity allows integrators to bypass existing infrastructure, avoid costly hardwiring, and capture edge data in physically remote locations.
The integration of IoT solutions in valve control applications brings advanced monitoring and control capabilities to the edge. ControlByWeb modules offer a robust set of features and a user-friendly interface, making them a go-to option for many system integrators. If you’re looking to implement an IoT solution in your industrial application, please contact our sales and support staff.
🌱 A holistic solution.
IoT gateways act as a bridge, facilitating communication between IoT devices and the cloud or other networks that handle data processing. In contrast, IoT controllers directly manage and automate connected devices and sensors with built-in logic and control functions. ControlByWeb modules are more than capable as either a gateway or logical controller.
Common Valve Monitoring Applications
Water/Wastewater
Automate the opening and closing of valves in water treatment plants to control the flow of water and chemicals.
Industrial
Control the flow of liquids and gases by automating valve operations in manufacturing processes.
Irrigation
Manage irrigation schedules by controlling valves that regulate water flow to fields and gardens, optimizing usage.
Oil & Gas
Manage the flow of oil and gas through pipelines by controlling valves remotely, enhancing safety and efficiency.
HVACR
Controlling valves in heating, ventilation, and A/C systems to regulate the flow of refrigerants and coolants.
Food & Beverage
Control the flow of ingredients and cleaning solutions in food and beverage production lines.
ControlByWeb® IoT Controller Features
Remote Monitoring & Control
Manage valve operations from anywhere using Ethernet, WiFi, or cellular connectivity through a web-based UI, accessible through any standard web browser.
Open REST API
Easily integrate with third-party system or SCADA using common protocols like HTTP, MQTT, and Modbus, and share data via FTP.
Custom Alerts
Set user-defined thresholds to receive email and text alerts for abnormal conditions, helping to reduce system downtime or critical failure.
No-Code Logic Builder
Use the browser-based interface to access the Task Builder, where you can create conditional and scheduled logic without the need for programming.
Valve Data Logging
Track valve operations and other metrics over time with built-in data logging, and share those logs via FTP for informed decision-making.
Scalable I/O
Choose from a variety of modules with different I/O combinations and expand your application wirelessly through peer-to-peer connectivity between ControlByWeb devices.
Test the Platform
We’re confident that you’ll find our embedded UI simple to navigate and program. Click the button below to access a live controller running here at our office in northern Utah. You can set up I/O, create logic, see the state of relays and inputs, and more.
X-410™ Live Demo
Take a self-guided tour of the built-in firmware included with our best selling X-410.
Use the Setup Page to set up I/O, change settings, and create logic with intuitive dropdown menus.
Use the Control Page to see and change the state of relays and inputs at a glance.
*Setup page login information: Username: admin Password: webrelay
Schedule A Guided Walkthrough
Want a little extra guidance? Schedule a 15-minute guided demo with our sales engineers. They’ll show you how it works for your application.
We offer free demo units to qualified integrators and OEMs, ensuring our controllers are the perfect fit for your application. To be considered, submit a sample unit form for review. We’ll collaborate to determine the best device for your needs.
Valve Control Case Studies
Water Treatment Control System
Smart Greenhouse Automation System
Restaurant Building Automation
Fuel Tank Monitoring System
Fighting Drought in the Western US
Tailor-Made Solutions
At ControlByWeb, we’re happy to work with you to choose the right I/O for your application. If you’re looking for a valve control solution, to bring logical control to the edge, or to develop a personalized solution like white labelling, please contact us.